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4x4 / Off-Road Tech This section contains all discussion related to taking the FJ Cruiser in Off-Road situations, 4x4 applications and any armor modifications.


       
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Old 11-02-2007, 01:34 AM   #1 (permalink)
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O&B Fab Front Swaybar Collar Mod

This idea isn't totally mine. I'm almost POSITIVE that the swaybar link failure issue is due to swaybar shift from factory collars coming loose. Dustpark ordered some collars to replace the cheap ones on the swaybar. I took some measurements and decided to have my machinist make some super beefy collars. The swaybar diameter at the collar point measures between 1.135" and 1.165". I drew up a sketch of a collar for my machinist and this is what he spit out for me in about 3 hours. He made them out of solid steel bar stock. He cut four of them for me. I'll be beta testing a set and so will Frogeye.

ID=1.150" OD=2.500" Thickness=1.00" The cap bolts are 5/16" Grade
o-b-fab-front-swaybar-collar-mod-dscn5345.jpg


The crappy aluminum collars I cut off. (With a jab saw mind you.)
o-b-fab-front-swaybar-collar-mod-dscn5346.jpg


Passenger Side
o-b-fab-front-swaybar-collar-mod-dscn5352.jpg


Driver Side
o-b-fab-front-swaybar-collar-mod-dscn5355.jpg
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Last edited by FJ-Ollie : 11-02-2007 at 11:11 AM.
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Old 11-02-2007, 03:38 AM   #2 (permalink)
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Re: O&B Fab Front Swaybar Collar Mod

I need a set of those. I noticed that my passenger side was floating around on the bar.
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Old 11-02-2007, 11:06 AM   #3 (permalink)
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Thumbs up Re: O&B Fab Front Swaybar Collar Mod

Oh man it's great having Ollie as a friend . Killer parts. I hope to be reporting no more sway bar shifting soon! We are going to Calico this weekend so we might have a chance to test them out.
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Old 11-02-2007, 11:09 AM   #4 (permalink)
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Re: O&B Fab Front Swaybar Collar Mod

They look awesome Ollie, You and your friend do it again.


Good luck this weekend guys, I hope you find that girl.
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Old 11-02-2007, 11:12 AM   #5 (permalink)
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Exclamation Notice

I editted the first post. The thickness of the collars is 1.00" not 0.500".
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Old 11-02-2007, 11:17 AM   #6 (permalink)
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Re: O&B Fab Front Swaybar Collar Mod

Quote:
FJ-Ollie previously said: View Post
This idea isn't totally mine. I'm almost POSITIVE that the swaybar link failure issue is due to swaybar shift from factory collars coming loose. Dustpark ordered some collars to replace the cheap ones on the swaybar. I took some measurements and decided to have my machinist make some super beefy collars. The swaybar diameter at the collar point measures between 1.135" and 1.165". I drew up a sketch of a collar for my machinist and this is what he spit out for me in about 3 hours. He made them out of solid steel bar stock. He cut four of them for me. I'll be beta testing a set and so will Frogeye.
I am happy to see that you guys have come up with a bolt on fix.
It obviously took a bit of "brainstorming"
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Old 11-02-2007, 12:06 PM   #7 (permalink)
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Re: O&B Fab Front Swaybar Collar Mod

cant wait to test them out in a bit
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Old 11-02-2007, 01:18 PM   #8 (permalink)
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Re: O&B Fab Front Swaybar Collar Mod

This looks like a great idea to keep the swaybar from shifting. Maybe I missed something in the swaybar link failure threads, but how does the swaybar shift cause the link to fail? Does it bring the links in contact with the shock/spring? *crawling under FJ to examine swaybar links*

Great job, FJ-Ollie! I'll be looking to buy these.
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Old 11-02-2007, 01:23 PM   #9 (permalink)
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Thumbs up Re: O&B Fab Front Swaybar Collar Mod

Quote:
L8Apex previously said: View Post
This looks like a great idea to keep the swaybar from shifting. Maybe I missed something in the swaybar link failure threads, but how does the swaybar shift cause the link to fail? Does it bring the links in contact with the shock/spring? *crawling under FJ to examine swaybar links*

Great job, FJ-Ollie! I'll be looking to buy these.
Do a search for 'shifty' or 'bent' or 'broken' or 'links' .
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Old 11-02-2007, 01:51 PM   #10 (permalink)
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Re: O&B Fab Front Swaybar Collar Mod

Quote:
L8Apex previously said: View Post
This looks like a great idea to keep the swaybar from shifting. Maybe I missed something in the swaybar link failure threads, but how does the swaybar shift cause the link to fail? Does it bring the links in contact with the shock/spring? *crawling under FJ to examine swaybar links*

Great job, FJ-Ollie! I'll be looking to buy these.
I found the answer, and posting here to help others:

The links hit the knuckle when the swaybar shifts.
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The Tank (aka "RED PILL") : 2007 FJ Cruiser, 4x4AT, black cherry
- Expedition One bullbar bumper
- Expedition One rock sliders
- BudBuilt skids (front, mid, TC, crossmember)
- Bilstein 5100 front struts, set at 1.75" lift
- GoodYear Wrangler Silent Armor tires 275/70/R17

The Fighter Jet: 2001 MR2 Spyder, silver
- 2ZZ motor/6spd swap
- TRD Sportivo suspension
- 3.0 Racing chassis bracing
- JDM Toyota hardtop, soft-top delete
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