I know there have been quite a few threads on hooking up aux lights but I never found a difinitive one using OEM wireing.
I paid $195 (inc shipping) on ebay for the 520 FJ kit (part # is PIAA 5298) but subsequently decided I didn't like their wiring and I wanted to keep the wiring as stock as possible.
Using the lights by themselves not an issue, just on with the highbeams is good for me.
I then purchased the following from Matt @ TRDsource.com, he is considering selling these items as a package, if anyone has interest.
(1) Fog Light Switch PN: PT297-35070-SW
(1) Switch Harnes PN: PT297-35070-SH
(1) Lamp Harness PN: PT297-35070-LH
(1) AUX relay PN: PT297-89016
(1) 15 amp fuse
(2) t-taps
The switch was $40 ish, the harnesses & relay $70 ish.
I followed the install instructions attached below, but here is the photo step by step where I differed:-
First I replaced the OEM lamp connectors with the PIAA connectors.
I hacked off the lamp ends from the lamp harness with an exacto knife leaving the crimps and the grey thingy on each end. (no pix - but here's the firewall end)
It's a little tight trying to get the PIAA connectors off, the small flat screwdriver on a leatherman worked perfectly, pull hard too!
I yanked the existing PIAA wires out of the crimps then dovetailed both sets of crimps (I left the OEM ones on), soldered for good measure, and pulled up the aforementioned grey thingy.
Insert into connector with the green wire going into the flat side, the white w/black stripe wire on the side with the ridge. (discovered by trial & error - I popped a fuse when I originally wired the other way around)
Voila!
Everything else was done by the book (instructions), here are a few helpful pix
take all these bits off
stripped down
back of switch panel
T-Taps on
busniess end of switch harness connected (white connector, middle of pic with ground wire hanging out.
Ground wire (the 3 white w/black stripe wires lower left) was a real PITA, eventually I put electrical tape over the screw head and jammed it into the socket to ensure I wouldn't drop it.
I put my switch in position 6, just felt tider there.
For front end drilling and completed pix (I lost mine!) see these threads.
http://www.fjcruiserforums.com/foru...7861-piaa-headlights-installed-tons-pics.html
http://www.fjcruiserforums.com/forums/interior-exterior-visual-tech/24041-piaa-installed-bumper.html
I paid $195 (inc shipping) on ebay for the 520 FJ kit (part # is PIAA 5298) but subsequently decided I didn't like their wiring and I wanted to keep the wiring as stock as possible.
Using the lights by themselves not an issue, just on with the highbeams is good for me.
I then purchased the following from Matt @ TRDsource.com, he is considering selling these items as a package, if anyone has interest.
(1) Fog Light Switch PN: PT297-35070-SW
(1) Switch Harnes PN: PT297-35070-SH
(1) Lamp Harness PN: PT297-35070-LH
(1) AUX relay PN: PT297-89016
(1) 15 amp fuse
(2) t-taps
The switch was $40 ish, the harnesses & relay $70 ish.
I followed the install instructions attached below, but here is the photo step by step where I differed:-
First I replaced the OEM lamp connectors with the PIAA connectors.
I hacked off the lamp ends from the lamp harness with an exacto knife leaving the crimps and the grey thingy on each end. (no pix - but here's the firewall end)
It's a little tight trying to get the PIAA connectors off, the small flat screwdriver on a leatherman worked perfectly, pull hard too!
I yanked the existing PIAA wires out of the crimps then dovetailed both sets of crimps (I left the OEM ones on), soldered for good measure, and pulled up the aforementioned grey thingy.
Insert into connector with the green wire going into the flat side, the white w/black stripe wire on the side with the ridge. (discovered by trial & error - I popped a fuse when I originally wired the other way around)
Voila!
Everything else was done by the book (instructions), here are a few helpful pix
take all these bits off
stripped down
back of switch panel
T-Taps on
busniess end of switch harness connected (white connector, middle of pic with ground wire hanging out.
Ground wire (the 3 white w/black stripe wires lower left) was a real PITA, eventually I put electrical tape over the screw head and jammed it into the socket to ensure I wouldn't drop it.
I put my switch in position 6, just felt tider there.
For front end drilling and completed pix (I lost mine!) see these threads.
http://www.fjcruiserforums.com/foru...7861-piaa-headlights-installed-tons-pics.html
http://www.fjcruiserforums.com/forums/interior-exterior-visual-tech/24041-piaa-installed-bumper.html