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Problems / Dealer Service If you are having a problem with your FJ or want to discuss a visit to the service department, post it here.

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View Poll Results: If you are experiencing body rips or bulges with your FJ, what setup are you running?
Stock bumper, no lift 110 30.47%
Stock bumper, w/lift 37 10.25%
Stock bumper, w/lift and 285/70 17's 35 9.70%
ARB bumper, no lift 3 0.83%
ARB bumper, with lift 15 4.16%
ARB bumper, w/lift and 285/70 17's 30 8.31%
WARN bumper, no lift 2 0.55%
WARN bumper, w/lift 13 3.60%
WARN bumper w/lift and 285/70 17's 10 2.77%
ARB bumper, w/lift, and 255/85 16's 1 0.28%
ARB bumper, w/lift and 315/75 16's 6 1.66%
Demello bumper, no lift 2 0.55%
Demello bumper, w/lift 6 1.66%
Demello bumper, w/lift and 285/70 17's 5 1.39%
Road Armour bumper, no lift 0 0%
Road Armour bumper, w/lift 8 2.22%
Road Armour bumper, w/lift and 285/70 17's 6 1.66%
All-Pro Bumper, no lift 4 1.11%
All-Pro Bumper, w/ Lift 11 3.05%
All-Pro Bumper, w/ lift & 285s 29 8.03%
Stock with Skid Plates 28 7.76%
Voters: 361. You may not vote on this poll

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Old 06-17-2008, 10:17 AM   #2561
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Re: Engine Bay Body Rips

Just bringin' this back up, any follow-ups, TSB#, or dealer comments?
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Old 06-21-2008, 02:48 AM   #2562
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Re: Engine Bay Body Rips

i hate to admit it but i'm finally showing a bulge and it ain't because of the nice females i met earlier this evening...unfortunately.
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Old 06-25-2008, 07:34 PM   #2563
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Re: Engine Bay Body Rips

I don't have the bulge yet, but would like to prevent it. What's the deal with guys like me??
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Old 06-25-2008, 07:38 PM   #2564
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Re: Engine Bay Body Rips

I've heard the lowering the beer and pizza helps, but after 50 it's less effective.. LOL.. Ron

PS: Sorry, but we have about as good of chance of preventing one and the other

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I don't have the bulge yet, but would like to prevent it. What's the deal with guys like me??
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Old 06-25-2008, 08:09 PM   #2565
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Re: Engine Bay Body Rips

Quote:
HHP previously said: View Post
Just bringin' this back up, any follow-ups, TSB#, or dealer comments?
There is a 3rd generation inner fender apron being tested by Toyota as we speak (type). The testing should be done by late summer, and if successful, the new inner fender apron will be integrated into FJC production models, and used to retrofit all models with the bulge / rip issue. Until that time, I'm going to sit tight, despite the new rips I have developing in the middle of the inner fender apron below the crush zone and above the liner lip...
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Old 06-25-2008, 08:12 PM   #2566
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Re: Engine Bay Body Rips

Does it mean they will replace after the warranty expires?
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Old 06-25-2008, 08:28 PM   #2567
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Re: Engine Bay Body Rips

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Does it mean they will replace after the warranty expires?
Yes, assuming you have documented the problem during the warranty period (although I've been unofficially told they will take care of this problem no matter what...).

This is why I've been stressing the importance of taking your FJC to the dealer as soon as you see any signs of the issue, and to file a NHTSA complaint as well. Your documentation of the problem will keep your warranty "open for this problem, as no proper fix was available during the warranty period. (I have almost 49,000 miles, and my rep said "no problem"- the bulges started during the warranty, as documented by Toyota, so the warranty in regard to this problem is open until a fix is in place...
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Old 06-25-2008, 08:57 PM   #2568
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Re: Engine Bay Body Rips

The dealer had a Toyota Rep take a look at mine, My skid plate is dented from hitting on some rocks. They claimed that the stress I put on it from banging it down on rocks caused the bulges. I grabbed the sheet metal on the skid plate and pulled it back out to show how flimsey it was.... Stating that it did not take much to dent the skid. They insisted that I had abused. The dent in the skid is the only dent in the entire vehicle.. it has not been abused, but I have hit some rocks. They said they may go ahead and fix as a good will gesture..... but I continued to abuse it they would not fix again.. I am still waiting for them to get back with me to confirm that they will provide this " good will gesture"

I had also talked with the dealer about chips in the paint 4 months ago.. they said they were going to get a rep to look at that... it never has happened... they said the rep who looked at my truck this time was only addressing the fenders... and they are still waiting for someone else.

This is crazy... I don't have much confidence in them at this point.

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Old 06-25-2008, 09:40 PM   #2569
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Re: Engine Bay Body Rips

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FJWoods previously said: View Post
The dealer had a Toyota Rep take a look at mine, My skid plate is dented from hitting on some rocks. They claimed that the stress I put on it from banging it down on rocks caused the bulges. I grabbed the sheet metal on the skid plate and pulled it back out to show how flimsey it was.... Stating that it did not take much to dent the skid. They insisted that I had abused. The dent in the skid is the only dent in the entire vehicle.. it has not been abused, but I have hit some rocks. They said they may go ahead and fix as a good will gesture..... but I continued to abuse it they would not fix again.. I am still waiting for them to get back with me to confirm that they will provide this " good will gesture"

I had also talked with the dealer about chips in the paint 4 months ago.. they said they were going to get a rep to look at that... it never has happened... they said the rep who looked at my truck this time was only addressing the fenders... and they are still waiting for someone else.

This is crazy... I don't have much confidence in them at this point.

BJ Woods, aka fjwoods
Sounds like time to visit a different dealer... This is not uncommon - some dealers are interested in customer service, and some are not. Contact the Toyota Corporate office customer service, and have a case number assigned to your situation. They will arrange for a rep to check out the vehicle. and file a complaint with the NHTSA to help document your problem...
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Old 06-26-2008, 01:04 AM   #2570
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Re: Engine Bay Body Rips

[quote=cruiserlarry;1029342]Yes, assuming you have documented the problem during the warranty period (although I've been unofficially told they will take care of this problem no matter what...).QUOTE]

Larry,
Any advice for us lucky ones who don't yet have this problem showing? Its great news that they are going to cover the guys with problems and they should. My (and others) fear is that we show no symptoms of this until the 37K mark and are denied a fix because it didnt happen during the warranty period. I included your quote above where you said you were told unofficially they will take care of the problem no matter what. With your experiance with Toyota, do you think this is will be the case? How would you recommend someone handle a case like this? Try your luck with the dealer first and if that doesnt work call Toyota USA? Any idea if they are going to publish any official paperwork stating that this is a known problem? This would help those affected or future affected owners when they hit the dealer up. Thanks for keeping on top of this.

Last edited by fjdave5341 : 06-26-2008 at 01:06 AM. Reason: fixed spelling errors
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