I compiled a list of some torque specification, capacities, requirements, and tolerances, etc.. Most, if not all, of this data was found on this site. I have not verified any of the data shown below. I assume no responsibility whatsover... use at YOUR own risk.
Common Torque Specs:
ENGINE Oil capacity (2007-2009) (drain and refill), L (qt., Imp.qt.):
With filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3)
Oil grade: ILSAC multigrade engine oil
SAE 5W−30
ENGINE Oil capacity (2010+)
6.0 qts. without filter
6.4 qts with filter change.
SAE 0W20
Transmission/Differential - 6MT (full−time four wheel drive models):
Oil capacity, L (qt., Imp. qt.):
1.8 (1.9, 1.6)
Oil type: Gear Oil API GL−4 or GL−5, SAE 75W−90
NOTE: Read before doing differential: http://www.fjcruiserforums.com/forums/maintenance-tech/60405-differential-gear-oil-tsb.html
TRANSMISSION/Differential - 5AT (part−time four wheel drive models)
Fluid capacity (drain and refill)
L (qt., Imp. qt.):
Up to 3.0 (3.2, 2.6)
Fluid type: Toyota Genuine ATF Type WS
CHASSIS LUBRICATION:
Propeller shafts:
[*] Spiders = Lithium base chassis grease, NLGI No.2
[*] Slide yokes = Molybdenum−disulfide lithium base chassis grease, NLGI No.2 or lithium base multipurpose grease, NLGI No.2
__________________________________________________________
ADD ENGINE COOLANT
(a) Tighten the 2 cylinder block drain plugs.
Torque: 13 N·m (133 kgf·cm, 10ft·lbf)
(b) Tighten the radiator drain plug by hand.
(c) Add engine coolant.
Standard Capacity:
Automatic Transmission
9.8 liters (10.4 US qts, 8.6 Imp. qts)
Manual Transmission
9.4 liters (9.9 US qts, 8.3 Imp. qts)
Spark plug:
DENSO K20HR−U11
NGK LFR6C11
Spark plug gap, mm (in.):
1.1 (0.043)
ENGINE:
Valve clearance (engine cold), mm (in.):
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.29—0.39 (0.011—0.015)
Fuel:
Fuel type:
Select premium unleaded gasoline with an Octane Rating of 91 (Research Octane Number 96) or higher for optimum engine performance.
Fuel tank capacity, L (gal., Imp. gal.):
72 (19.0, 15.8)
Engine Model:
4.0L V6 (1GR−FE)
Type: 6 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.):
94.0 95.0 (3.70 3.74)
Displacement, cm3 (cu. in.):
3956 (241.4)
Dimensions and weights:
Overall length mm (in.) 4670 (183.9)
Overall width mm (in.) 1905 (75.0)
Overall height*1 mm (in.) 1810 (71.3)*2mm (in.) 1830 (72.0)*3
Wheelbase mm (in.) 2690 (105.9)
Front tread mm (in.) 1605 (63.2)
Rear tread mm (in.) 1605 (63.2)
Vehicle capacity weight(occupants + luggage)
kg (lb.) 540 (1190)
Towing capacity (trailer weight + cargo weight)
kg (lb.) 2268 (5000)
*1: Unladen vehicle
*2: Two−wheel drive models
*3: Four−wheel drive mode
BRAKES
Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):
54 (2.1)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when depressed with the force of 196 N (20 kgf, 44.1 lbf):
5—7 clicks
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRONII or III
Common Torque Specs:
- Engine Oil Drain Plug: 30 ft/lbs.
Gasket: 90430-12028 or 90430-12031 - Front Diff:
Fill Plug: 29 ft/lbs.
Drain Plug: 48 ft/lbs.
Fill Plug Gasket: 12157-10010
Drain Plug Gasket: 90430-24003 - Rear Diff:
Fill & Drain Plugs: 36 ft/lbs
Gaskets: 12157-10010 - Transfer case
Fill & Drain Plugs: 27 ft/lbs
Gaskets: 90430-18008 - Manual Transmission
Fill Plug.....27 ft-lbs
Drain Plug.....27 ft-lbs
Gaskets: 90430-18008 - 5AT, Automatic transmission (A750F) :
Trans. Pan DRAIN Plug : 15 ft/lbs (metal crush washer)
Trans. Pan CHECK Plug : 21 ft/lbs (metal crush washer)
Transmission FILL Plug : 29 ft/lbs (rubber O-ring on FiLL plug). - Wheel Nuts 113 N·m (11.5 kgf·m, 85 ft·lbf)
- Drive/Propeller shaft bolts: 88 N*m (899 kgf*cm, 65 ft.*lbf)
(u-joint flange yokes on both drive shafts: 65 ft. lbs.) - Spark Plugs: 14 ft/lbs
- Ignition coils: 7.4 ft/lbs
- Stock skids: 21ft/lb's
- Skid Plate bolts - 25 ft/lbs
- Brake Caliper - 110 ft/lbs
- Body Mounts: 35 ft/lbs
- Outer Tie-rod end (steering): Donahoe says 54 ft/lbs
- Front Coilovers
Top 3 bolts - Donahoe says 30 ft/lbs... Toyota dealer says 47 ft/lbs
Lower Bolt (LCA): Toyota dealer says 100 ft/lbs - Front UCA
Upper ball joint turning torque 4.5 N*m (46 kgf*cm, 40 in.*lbf) or less
Long Bolts: Toyota dealer says 85 ft/lbs
Spindle joint: Toyota dealer says 81 ft/lbs - Front LCA
Lower ball joint turning torque 3.0 N*m (31 kgf*cm, 27 in.*lbf) or less - Front Stabilizer link ball joint turning torque 0.05 to 1.96 N*m (0.5 to 20.0 kgf*cm, 0.4 to 17.3 in.*lbf)
- Rear Upper Control Arms bolts - 59 ftlbs
- Rear Lower Control Arms bolts - 96 ftlbs
Rear Stabilizer link ball joint turning torque: 0.05 to 1.96 N*m (0.5 to 20.0 kgf*cm, 0.4 to 17.3 in.*lbf) - Rear FJC shocks
Upper nut: 18 ft-lbs
Lower bolt: 72 ft-lbs - Rear anti-swaybar
nut, upper link assy (frame): 11 ft-lbs
nut, lower link assy (swaybar): 52 ft-lbs
bolt, bracket cover (over bushing): 22 ft-lbs - Front axle
hub nut x Front drive shaft 174ft*lbs.
ENGINE Oil capacity (2007-2009) (drain and refill), L (qt., Imp.qt.):
With filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3)
Oil grade: ILSAC multigrade engine oil
SAE 5W−30
ENGINE Oil capacity (2010+)
6.0 qts. without filter
6.4 qts with filter change.
SAE 0W20
Transmission/Differential - 6MT (full−time four wheel drive models):
Oil capacity, L (qt., Imp. qt.):
1.8 (1.9, 1.6)
Oil type: Gear Oil API GL−4 or GL−5, SAE 75W−90
NOTE: Read before doing differential: http://www.fjcruiserforums.com/forums/maintenance-tech/60405-differential-gear-oil-tsb.html
- Front Differential
Oil capacity, L (qt., Imp. qt.):
1.4 (1.5, 1.2)
Above −18C (0F)
SAE 90
Below −18C (0F)
SAE 80W or 80W−90
- Rear Diff
without rear diff lock- 3.0 liters / 3.2 qt. / 2.6 Imperial qt.
with rear diff lock - 2.9 liters / 3.1 qt. / 2.6 Imperial qt.
Oil type: Hypoid gear oil API GL−5
Above −18C (0F)
SAE 90
Below −18C (0F)
SAE 80W or 80W−90
- Transfer Case
Oil capacity, L (qt., Imp. qt.):
1.4 (1.5, 1.2)
Oil type: Hypoid gear oil API GL−5, SAE 75W−90
TRANSMISSION/Differential - 5AT (part−time four wheel drive models)
Fluid capacity (drain and refill)
L (qt., Imp. qt.):
Up to 3.0 (3.2, 2.6)
Fluid type: Toyota Genuine ATF Type WS
- Front Differential
Oil capacity, L (qt., Imp. qt.):
1.5 (1.6, 1.3)
Oil type: SAE 75W−90
- Rear Diff
without rear diff lock- 3.0 liters / 3.2 qt. / 2.6 Imperial qt.
with rear diff lock - 2.9 liters / 3.1 qt. / 2.6 Imperial qt.
Oil type: Hypoid gear oil API GL−5
Above −18C (0F)
SAE 90
Below −18C (0F)
SAE 80W or 80W−90
- Transfer Case
Oil capacity, L (qt., Imp. qt.):
1.0 (1.1, 0.9)
Oil type: Hypoid gear oil API GL−3, 75W−90
CHASSIS LUBRICATION:
Propeller shafts:
[*] Spiders = Lithium base chassis grease, NLGI No.2
[*] Slide yokes = Molybdenum−disulfide lithium base chassis grease, NLGI No.2 or lithium base multipurpose grease, NLGI No.2
__________________________________________________________
ADD ENGINE COOLANT
(a) Tighten the 2 cylinder block drain plugs.
Torque: 13 N·m (133 kgf·cm, 10ft·lbf)
(b) Tighten the radiator drain plug by hand.
(c) Add engine coolant.
Standard Capacity:
Automatic Transmission
9.8 liters (10.4 US qts, 8.6 Imp. qts)
Manual Transmission
9.4 liters (9.9 US qts, 8.3 Imp. qts)
Spark plug:
DENSO K20HR−U11
NGK LFR6C11
Spark plug gap, mm (in.):
1.1 (0.043)
ENGINE:
Valve clearance (engine cold), mm (in.):
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.29—0.39 (0.011—0.015)
Fuel:
Fuel type:
Select premium unleaded gasoline with an Octane Rating of 91 (Research Octane Number 96) or higher for optimum engine performance.
Fuel tank capacity, L (gal., Imp. gal.):
72 (19.0, 15.8)
Engine Model:
4.0L V6 (1GR−FE)
Type: 6 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.):
94.0 95.0 (3.70 3.74)
Displacement, cm3 (cu. in.):
3956 (241.4)
Dimensions and weights:
Overall length mm (in.) 4670 (183.9)
Overall width mm (in.) 1905 (75.0)
Overall height*1 mm (in.) 1810 (71.3)*2mm (in.) 1830 (72.0)*3
Wheelbase mm (in.) 2690 (105.9)
Front tread mm (in.) 1605 (63.2)
Rear tread mm (in.) 1605 (63.2)
Vehicle capacity weight(occupants + luggage)
kg (lb.) 540 (1190)
Towing capacity (trailer weight + cargo weight)
kg (lb.) 2268 (5000)
*1: Unladen vehicle
*2: Two−wheel drive models
*3: Four−wheel drive mode
BRAKES
Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):
54 (2.1)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when depressed with the force of 196 N (20 kgf, 44.1 lbf):
5—7 clicks
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRONII or III