Torque, specifications, capacities, requirements, and tolerances list - Toyota FJ Cruiser Forum
Maintenance Tech This forum is for discussion of all aspects of maintenance that should be performed on the FJ Cruiser to keep it operating at maximum efficiency.

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post #1 of 65 (permalink) Old 10-29-2011, 06:43 AM Thread Starter
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Torque, specifications, capacities, requirements, and tolerances list

I compiled a list of some torque specification, capacities, requirements, and tolerances, etc.. Most, if not all, of this data was found on this site. I have not verified any of the data shown below. I assume no responsibility whatsover... use at YOUR own risk.


Common Torque Specs:
  • Engine Oil Drain Plug: 30 ft/lbs.
    Gasket: 90430-12028 or 90430-12031
  • Front Diff:
    Fill Plug: 29 ft/lbs.
    Drain Plug: 48 ft/lbs.
    Fill Plug Gasket: 12157-10010
    Drain Plug Gasket: 90430-24003
  • Rear Diff:
    Fill & Drain Plugs: 36 ft/lbs
    Gaskets: 12157-10010
  • Transfer case
    Fill & Drain Plugs: 27 ft/lbs
    Gaskets: 90430-18008
  • Manual Transmission
    Fill Plug.....27 ft-lbs
    Drain Plug.....27 ft-lbs
    Gaskets: 90430-18008
  • 5AT, Automatic transmission (A750F) :
    Trans. Pan DRAIN Plug : 15 ft/lbs (metal crush washer)
    Trans. Pan CHECK Plug : 21 ft/lbs (metal crush washer)
    Transmission FILL Plug : 29 ft/lbs (rubber O-ring on FiLL plug).
  • Wheel Nuts 113 Nm (11.5 kgfm, 85 ftlbf)
  • Drive/Propeller shaft bolts: 88 N*m (899 kgf*cm, 65 ft.*lbf)
    (u-joint flange yokes on both drive shafts: 65 ft. lbs.)
  • Spark Plugs: 14 ft/lbs
  • Ignition coils: 7.4 ft/lbs
  • Stock skids: 21ft/lb's
  • Skid Plate bolts - 25 ft/lbs
  • Brake Caliper - 110 ft/lbs
  • Body Mounts: 35 ft/lbs
  • Outer Tie-rod end (steering): Donahoe says 54 ft/lbs
  • Front Coilovers
    Top 3 bolts - Donahoe says 30 ft/lbs... Toyota dealer says 47 ft/lbs
    Lower Bolt (LCA): Toyota dealer says 100 ft/lbs
  • Front UCA
    Upper ball joint turning torque 4.5 N*m (46 kgf*cm, 40 in.*lbf) or less
    Long Bolts: Toyota dealer says 85 ft/lbs
    Spindle joint: Toyota dealer says 81 ft/lbs
  • Front LCA
    Lower ball joint turning torque 3.0 N*m (31 kgf*cm, 27 in.*lbf) or less
  • Front Stabilizer link ball joint turning torque 0.05 to 1.96 N*m (0.5 to 20.0 kgf*cm, 0.4 to 17.3 in.*lbf)
  • Rear Upper Control Arms bolts - 59 ftlbs
  • Rear Lower Control Arms bolts - 96 ftlbs
    Rear Stabilizer link ball joint turning torque: 0.05 to 1.96 N*m (0.5 to 20.0 kgf*cm, 0.4 to 17.3 in.*lbf)
  • Rear FJC shocks
    Upper nut: 18 ft-lbs
    Lower bolt: 72 ft-lbs
  • Rear anti-swaybar
    nut, upper link assy (frame): 11 ft-lbs
    nut, lower link assy (swaybar): 52 ft-lbs
    bolt, bracket cover (over bushing): 22 ft-lbs
  • Front axle
    hub nut x Front drive shaft 174ft*lbs.

ENGINE Oil capacity (2007-2009) (drain and refill), L (qt., Imp.qt.):
With filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3)
Oil grade: ILSAC multigrade engine oil
SAE 5W−30

ENGINE Oil capacity (2010+)
6.0 qts. without filter
6.4 qts with filter change.
SAE 0W20

Transmission/Differential - 6MT (full−time four wheel drive models):
Oil capacity, L (qt., Imp. qt.):
1.8 (1.9, 1.6)
Oil type: Gear Oil API GL−4 or GL−5, SAE 75W−90

NOTE: Read before doing differential: https://www.fjcruiserforums.com/forum...r-oil-tsb.html
  • Front Differential
    Oil capacity, L (qt., Imp. qt.):
    1.4 (1.5, 1.2)
    Above −18C (0F)
    SAE 90
    Below −18C (0F)
    SAE 80W or 80W−90
  • Rear Diff
    without rear diff lock- 3.0 liters / 3.2 qt. / 2.6 Imperial qt.
    with rear diff lock - 2.9 liters / 3.1 qt. / 2.6 Imperial qt.
    Oil type: Hypoid gear oil API GL−5
    Above −18C (0F)
    SAE 90
    Below −18C (0F)
    SAE 80W or 80W−90
  • Transfer Case
    Oil capacity, L (qt., Imp. qt.):
    1.4 (1.5, 1.2)
    Oil type: Hypoid gear oil API GL−5, SAE 75W−90

TRANSMISSION/Differential - 5AT (part−time four wheel drive models)
Fluid capacity (drain and refill)
L (qt., Imp. qt.):
Up to 3.0 (3.2, 2.6)
Fluid type: Toyota Genuine ATF Type WS
  • Front Differential
    Oil capacity, L (qt., Imp. qt.):
    1.5 (1.6, 1.3)
    Oil type: SAE 75W−90
  • Rear Diff
    without rear diff lock- 3.0 liters / 3.2 qt. / 2.6 Imperial qt.
    with rear diff lock - 2.9 liters / 3.1 qt. / 2.6 Imperial qt.
    Oil type: Hypoid gear oil API GL−5
    Above −18C (0F)
    SAE 90
    Below −18C (0F)
    SAE 80W or 80W−90
  • Transfer Case
    Oil capacity, L (qt., Imp. qt.):
    1.0 (1.1, 0.9)
    Oil type: Hypoid gear oil API GL−3, 75W−90
_______________________________________________

CHASSIS LUBRICATION:
Propeller shafts:[*] Spiders = Lithium base chassis grease, NLGI No.2[*] Slide yokes = Molybdenum−disulfide lithium base chassis grease, NLGI No.2 or lithium base multipurpose grease, NLGI No.2

__________________________________________________ ________

ADD ENGINE COOLANT
(a) Tighten the 2 cylinder block drain plugs.
Torque: 13 Nm (133 kgfcm, 10ftlbf)
(b) Tighten the radiator drain plug by hand.
(c) Add engine coolant.
Standard Capacity:
Automatic Transmission
9.8 liters (10.4 US qts, 8.6 Imp. qts)
Manual Transmission
9.4 liters (9.9 US qts, 8.3 Imp. qts)

Spark plug:
DENSO K20HR−U11
NGK LFR6C11
Spark plug gap, mm (in.):
1.1 (0.043)

ENGINE:
Valve clearance (engine cold), mm (in.):
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.29—0.39 (0.011—0.015)

Fuel:
Fuel type:
Select premium unleaded gasoline with an Octane Rating of 91 (Research Octane Number 96) or higher for optimum engine performance.
Fuel tank capacity, L (gal., Imp. gal.):
72 (19.0, 15.8)


Engine Model:
4.0L V6 (1GR−FE)
Type: 6 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.):
94.0 95.0 (3.70 3.74)
Displacement, cm3 (cu. in.):
3956 (241.4)


Dimensions and weights:
Overall length mm (in.) 4670 (183.9)
Overall width mm (in.) 1905 (75.0)
Overall height*1 mm (in.) 1810 (71.3)*2mm (in.) 1830 (72.0)*3
Wheelbase mm (in.) 2690 (105.9)
Front tread mm (in.) 1605 (63.2)
Rear tread mm (in.) 1605 (63.2)
Vehicle capacity weight(occupants + luggage)
kg (lb.) 540 (1190)
Towing capacity (trailer weight + cargo weight)
kg (lb.) 2268 (5000)
*1: Unladen vehicle
*2: Two−wheel drive models
*3: Four−wheel drive mode



BRAKES
Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running, mm (in.):
54 (2.1)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when depressed with the force of 196 N (20 kgf, 44.1 lbf):
5—7 clicks
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3

STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRONII or III
FSUgly, tlcntx and fnx like this.

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Last edited by VT_RainMan; 06-20-2012 at 09:12 AM. Reason: Added info (removed text attatchment version because it is too hard to keep both updated)
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post #2 of 65 (permalink) Old 10-29-2011, 06:53 AM
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Thanks. Assuming the information could be, if necessary, modified here and a sticky based on.

Sticky status votes? All say "aye".

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post #3 of 65 (permalink) Old 10-29-2011, 07:27 AM
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Re: Torque, specifications, capacities, requirements, and tolerances list

"aye"

07 Black Diamond, OEM hitch, OEM rack, Black (tundra) door handles, Husky floor liners, Demello hybrid sliders,Icon ext. travel coilovers,Camburg BJ UCA's, ToyTech Superflexy coils, OME 60071L shocks, Skyjacker Swaybar Links,FN wheels 5 Star,Toyo Open Country 255/80/17......next moving to interior goodies:..MPac side mount, custom shift knobs
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post #4 of 65 (permalink) Old 10-29-2011, 07:29 AM Thread Starter
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Re: Torque, specifications, capacities, requirements, and tolerances list

I'm going to see if I can tidy it up a little bit with some better formatting.

2007 FJ 6MT black -n- black
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post #5 of 65 (permalink) Old 10-29-2011, 07:53 AM Thread Starter
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Re: Torque, specifications, capacities, requirements, and tolerances list

There touched it up a little. Hope it helps!

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post #6 of 65 (permalink) Old 10-29-2011, 03:54 PM
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Re: Torque, specifications, capacities, requirements, and tolerances list

Hey thanks! You're a lifesaver! I can delay paying for a subscription to the TIS for all that info! What years does this cover? Especially the oil filter torque specs since Toyota changed the filter type in the newer FJ's.
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post #7 of 65 (permalink) Old 10-29-2011, 04:03 PM
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Re: Torque, specifications, capacities, requirements, and tolerances list

Nice! I vote for stickiness.

Jessica

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Quote:
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post #8 of 65 (permalink) Old 10-29-2011, 04:22 PM
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Forgot to vote for my own call to vote, so "aye".

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post #9 of 65 (permalink) Old 12-11-2011, 12:07 PM
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Re: Torque, specifications, capacities, requirements, and tolerances list

Rear Shock and Rear Anti Sway Bar Torque Specs once again, provided by TCao.

"Sometimes you are actually restricted by what you know. It narrows your vision and doesn't challenge you to find different ways."

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post #10 of 65 (permalink) Old 12-11-2011, 01:01 PM
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Re: Torque, specifications, capacities, requirements, and tolerances list

Awesome. Thanks!

SUTN


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