Just out of curiosity can the human ear pick up the difference in sound quality with the stock max 2 feet of wire and an upgraded speaker and amp coming off the cross over or is it really worth the extra work to run new lower gauge wire to the door speaker?
Short answer: some people, not a big difference.
Long, academic answer and experiences: read on.
It's probably closer to four feet from the speaker to where I think I would mount the crossovers. I would say that
some people could tell the difference based on the factory wire combined with reuse of the factory connectors, which are pretty bad. When you start messing with things that inject resistance, capacitance, inductance, and noise into a system, which speaker wires can and do, even a small detail like this can cause a result of an unexpected magnitude. The devil is in the details.
The construction and configuration of the wire can make a difference, not just the wire gauge. Cat-5 computer cable is a typical example of how the construction and configuration of a wire can affect its performance, even though it's for computers - just an example that most people are familiar with. In a dead silent audio listening room, I have deliberately shortened very, very heavy speaker wires from 6 feet to 3 feet and noticed a difference. I also once changed from $10 per foot (plus terminators) Monster Cable that was like a garden hose to a homemade braid that I made from 8 solid conductors hung from the ceiling, braided, and heat shrunk. The braided cables I made were awesome - significant enough to keep those homemade braided wires for over a decade. Kimber Cable braid sounds different from straight OFC wire. Silver plated OFC sounds different from solid silver, both of which sound different when insulated with Teflon. Wires that reject noise (shielded or braided) can really make a difference just based on their configuration. Interference picked up by speaker wires can wreak havoc if it gets back into the amplifier's negative feedback circuitry. Seriously high quality amplifiers will not allow this to happen, but lesser amplifiers may. From Kimber:
"They tried to cure the problem by encasing the speaker cable in a steel conduit, and while that helped the noise it also had the unintended result of lowering the fidelity of the audio. This was due to the steel interacting with the magnetic field of the speaker cable."
Read more here:
Kimber Kable - About I always have resources, right? :lol:
New wire (I would use braid from start to finish honestly) soldered to the speaker with silver solder and heat shrunk with self-sealing heat shrink would be ideal. We don't live in an ideal world, however. Also, in a harsh automotive environment like the FJ, is it going to be a big difference? No. Absolutely not. You get as close to ideal as you can and then leave well enough alone.
Oh, and when soldering wire to a speaker, it's best to use a wire with alligator clips to ground the speaker terminal to a ground source such as a metal faucet with metal pipes to help protect the speaker against stray currents, and be very careful to solder quickly so not too much heat travels down the wire to the speaker. Trust me on this one because it has cost me $ before.
[/end long academic answer]
-FJ Florida-