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Raptor ECU Flash

262065 Views 1121 Replies 71 Participants Last post by  stephous
G'Day,
As stated in the general thread...what did I do To my FJ....

fitted a Raptor Engine and Transmission ECU flash to Bozo yesterday.

Coupla extra bits of info to try to centralise info.

1. This ECU flash has been developed DU by Raptor, for the Dual VVTI 1GR engine, for the plus 2010 models.

2. No affiliation with Raptor, just a happy customer.

3. 4 tunes available.
stage 1 - stock FJ running 91 RON gas
stage 2 - modified FJ running 91 RON gas - mods to airbox and exhaust
stage 3 - stock FJ running 95 RON gas
stage 4 - modified FJ running 95 RON gas - mods to airbox and exhaust

DU, we have 3 levels of fuel
standard ULP = 91 ron
Super ULP = 95 ron
Premium ULP = 98 ron
Not sure what or how that relates to US gas.... ( we also have ethanol blends etc)

4. Measurements are in kw HP, not BHP.

5. Test and development FJ was a 2011 bone stock AT.

6. 1 method are offered by Raptor to obtain the flash....
buy the Powergate 3, pull your stock DAT file off the ECU, send it to them via email, they will modify the file and send it back to you with flash... upload this to your ECU ...done .... you have the ability to switch back to stock at your will as you have two DAT files, stock and modified.

7. The modified DAT is locked to your vehicle, as is the Powergate, so you cannot share it across other FJ's.


I'm not a dyno expert, and have no real knowledge how it all works .... but my butt o meter, tells me it works.
so if you have technical questions about AFR, roller size, type of Dyno used, etc..... you would be best emailing Raptor directly and speaking with Tim.

Email: [email protected]

Raptor Superchargers Australia

For those into Fakebook there is a large thingy page all about the 1GR called Toyota 1GRFE Club
Alot of info in there, apparently.

In the real world, after just one test drive, this flash ...absolutely rocks ... the power and performance increase and smooth gear shifts changes the FJ from a puddy tat into a Tiger.....
what I like is that this flash changes the transmission ECU parameters too.... so its matched to the engine enhancement.... the A750 is no longer lazy .... it really makes a huge difference to the A750......

Here is the dyno result from the Stage 3 flash, stock FJ and 95 ron.....


Cheers
Baz
:blueblob:


4th October 2019 UPDATE
Since writing this thread in early April.
Raptor have simplified the available tunes.
Currently they offer
1. All Fuel Tune
2. Highest Octane - Racer performance tune - called the 98 Tune

Airbox mods are recommended with both tunes, but testing has shown exhaust mods do not seem to indicate any performance increase.

Cheers
Baz
:blueblob:

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The Raptor tune on my 08 is the best thing I did for my FJ it runs fantastic and has daily for years now with no other engine mods ,exhaust work etc ,Using a pedal commander with it is even better ,I could never go back to the stock tune.
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40% E85 to 60% 91 PON will yeild 95 Octane PON which is about E40, and no CEL.
I'm surprised on a gasoline tune that your FJ can handle an E40 blend. I would think that at WOT near redline you'd get CEL's or other issues.

For background on my 91/93 octane gasoline tuned Supra I accidently ran a 93 oct E30 blend. The power is awesome on a boosted application and on the street it ran fine, but at the track I was running into issues with the computer going into limp mode to save itself from either going too lean or reducing knock. Took me awhile to wrap my head around why an ethanol blend is not good on my non-flex fuel sensored "gasoline tuned" Supra and the gas station I went to did not have E content listed. I know for a fact the Supra fuel pump can handle the flow rate that even E50 demands so the issue was my current tune was not designed to run on ethanol.

How does a warm climate help your situation? Doesn't colder air reduce detonation that can be caused by running lean, which is the most likely scenario to happen in your case?
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I think you already answered a lot of your own questions. Here are some assumptions and data from manufacturers but I would love others to dispute this with factual information:
1. Toyota says the fuel systems were all upgraded for Ethanol ending in 2001 so there is no risk of damage from the fuel itself. They do not recommend running more than E15 without larger injectors, fuel pump, and E85 tune. Engine performance will not be within specification.
2. Without a tune the AFR will be out of spec
3. I can run my PT with a blend because my effective octane is 95 minimum
4. I cannot tell a difference between 100 octane VP and E40 / E30, but that's subjective
5. With E40 my spark plugs and tail pipe are very clean
6. I have never triggered a CEL running on E30 or E40, and I have been testing at WOT, a lot
7. Without dyno testing I can say that 100 Octane VP and E40 feel exactly the same, but dyno numbers may not be
8. My Fuel costs dropped from $225.00 per tank full to $60.00 per tank full with E40 blended
9. I never store my FJ so water in the gas is not an issue
10. Vehicles prior to 2001 may not be Ethanol compatible for a variety of reasons
11. Never run Methanol. It's corrosive!
12. Running Ethanol on a stock tune or normally aspirated stock engine seems like a waste of time. When you need octane it makes more sense.

At the heart of the matter is the tune. Tim created a custom PT based on opening up my exhaust and intake, but the caveat is that the tune it's for 95 PON fuel which I have to make or find. My Pump Octane number here in CA is 91 with winter 10% or summer 15% Ethanol. So I had two options, 100 Octane VP or VP octane boosters. Neither was economical. For dune bashing I tank up with 100 and run the PT. For street driving I run the AFT. I got tired of switching tunes. The local off road shop suggested that I try E30 with my PT. They run it in their Tacos. No issues on two tanks, so instead of buying their off road gas I started blending my own at the pump. E40 seems to be the point where I don't get any more return. So E40 is empirical, not measure with a test kit. MY FJ likes that ratio. I may switch back to E30 just to compare.

In a colder climate without the right fuel maps a vehicle may not idle on E85 or may idle badly on E40 because it is leaner than gasoline. Start up requires a rich mixture and I'm finding that my idle is not smooth until my engine warms up completely. It's not bad, but it's not silky smooth like running pump gas. Once the engines hot the idle is like normal. So cold starts could be an issue if your not running a tune and your in cold weather. It rarely gets below 50F here.

Because Ethanol runs cooler than gasoline it's even better for hot weather because the intake charge temperature is reduced allowing you to run more boost and timing advance without detonation. Engine heat goes down. There is a balance between how much Ethanol makes sense. CA is suggesting that pump gas will be required to reach E30 by 2025. That's not far away.

Brazil: Has lots on Ethanol and most of their cars are flex fuel. With the rising cost of everything it's worth a shot and the alternative to go electric is probably no practical in other parts of the world.
https://www.rapidtransition.org/stories/the-rise-of-brazils-sugarcane-cars/

I could also Flex Fuel my FJ and then I can run on anything anytime...but right now E30 / E40 seems to work great.
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I think you already answered a lot of your own questions....
So long story short is that your tune is specifically for ethanol blended fuels only? I do not understand how a single tune can handle both a 40% ethanol blended fuel and 100% gasoline fuel yet not have an ethanol content sensor somewhere in the fuel system with a flex fuel tune. How can the computer be smart enough to know what is in the tank?

To re-state this, I'm not questioning the octane, I'm questioning the E content in the tank. As far as I can tell, a computer can only be tuned for Ethanol or Gasoline but not both, unless you have a flex fuel tune and E content sensor. Every car can undoubtedly run on E10 but to me E40 is pushing the limits.

What does PT and AFT stand for?
Clarification: This is not an Ethanol specific tune. PT is an Octane and AFR tune, but not formula specific. It increases timing and fuel based on AFR and timing feedback.

PT = Performance Tune. We were told that any problems or failures were on us. Detonation will happen if you run low octanes with this tune because the advance curves are wide open. This is a racing tune, for dunes and drag racing.

AFT = All Fuels Tunes. This tune takes into account both higher and lower octanes, has more ignition advance available, has more valve advance, but limits the total advance to prevent detonation if knock is detected.

Correct, the PT is not an Ethanol specific tune. It is an Octane specific tune.

The Taco guy's have already had these discussions so I will defer to them:
Flex Fuel conversion

And this article tells the story that is not Toyota specific:
Mixing E85 With Pump Gas: Getting Higher Octane For Less Money
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Hello! Been following here and there for about a year.

I have a 2007 6MT FJ in NA. Getting it re-geared as I am just carrying too many people out to the boonies for good mountain performance going into BC and thought about tuning as well.

I wanted to know how exactly we are extracting more torque with a tune. What parameters are we taking advantage of that Toyota could not? How many km have people put on with this tune? My truck is at 215 000 and its a 4x4 so it isn't new but I'd still like to hit 350 or 400k with it.
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Welcome to the forum!

No expert. I did the tune on my 2013 Auto in January 2020. I have the All Fuels Tune. I have an Airaid Intake and URD exhaust. The tune doesn't do much with a catback system. With the Airaid there is an increase of HP in the high RPM's but a loss of power at low/mid torque that the tune restores plus some. (In my case, auto trans, the tune makes some changes in how the transmission shifts.

I mostly do trails, logging roads etc and the RPMs are kept in the low/mid range. I do like the subtle changes in how the AT shifts.

Lots of testimonials in the previous posts.

No complaints about the tune. Lots of help here if you decide to go that way.

Lee
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Hello! Been following here and there for about a year.

I have a 2007 6MT FJ in NA. Getting it re-geared as I am just carrying too many people out to the boonies for good mountain performance going into BC and thought about tuning as well.

I wanted to know how exactly we are extracting more torque with a tune. What parameters are we taking advantage of that Toyota could not? How many km have people put on with this tune? My truck is at 215 000 and its a 4x4 so it isn't new but I'd still like to hit 350 or 400k with it.
Hi,
The Raptor tune mainly adjusts where the automatic transmission shifts gears. This is what most posters have commented on.
As I've understood it, you'll get little benefit using it with a Manual Transmission.

Norm
Early Engine sVVTi: I don't want to kill your enthusiasm but if you have a 2007 to 2009 FJ your going to get betters gains from adding a supercharger. New gears might make better use of your low end torque but kill your gas mileage. If your doing it to correct the shift points it might be worth it. The early models run about as good as they can without major upgrades.

Later Engine dVVTi: This is the engine after 2009. It has dual variable valve timing and a higher compression ratio. The Raptor Tune changes the intake and exhaust valve angles significantly, and increases ignition timing, and changes the fuel map. Though the tune does brighten up this engine real gains will not be realized unless you also mess with the intake, exhaust, and fuel. The performance tune made my FJ very peppy in stock form, but real gains didn't happen until I changed the Intake filter, exhaust, and I'm running a fuel mix.

The reality is that the FJ is pretty good as is. I wouldn't mess with a 2007. Just drive it. Otherwise buy a 2010 or later and go crazy like I did.
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Hi,
The Raptor tune mainly adjusts where the automatic transmission shifts gears. This is what most posters have commented on.
As I've understood it, you'll get little benefit using it with a Manual Transmission.

Norm
I'll dispute that... I have a MT and it's got noticeably more power and torque throughout the range.
I'm running the performance tune on 98 RON fuel (about equivalent to 93 PON). It's like sh1t off a shovel.
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Sorry if this has been answered and I’m sure it has. But this thread is 56 pages long now lol.

I have a 2012 FJ with 39k miles. I looked in the raptor website and it said the SC will take the truck from:

200kw = 280hp approx
To
310kw = 415hp approx

are those the real numbers. I’m not seeing anyone else talk about them?

secondly how much is this SC and other than the SC what else do I actually need?

Thirdly, is this still for sale and if so how much?

lastly. What is the power gate people are talking about?

cheers
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Sorry if this has been answered and I’m sure it has. But this thread is 56 pages long now lol.

I have a 2012 FJ with 39k miles. I looked in the raptor website and it said the SC will take the truck from:

200kw = 280hp approx
To
310kw = 415hp approx

are those the real numbers. I’m not seeing anyone else talk about them?

secondly how much is this SC and other than the SC what else do I actually need?

Thirdly, is this still for sale and if so how much?

lastly. What is the power gate people are talking about?

cheers
The Powergate 3+ hooks USB to your PC to download the tune files from Raptor. The PG uploads the tune to your FJ via the ODBii port.

Not sure about the cost of the Super Charger. Pre-Covid I think it was something like $5,000 to buy and $5,000 to install.
Don't know much about the supercharger, I don't have one.

The coin on the PG3 is a quarter.

Rectangle Font Gadget Musical instrument accessory Technology


The powergate is locked to your FJ. Can't be used on any other.
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Sorry if this has been answered and I’m sure it has. But this thread is 56 pages long now lol.

I have a 2012 FJ with 39k miles. I looked in the raptor website and it said the SC will take the truck from:

200kw = 280hp approx
To
310kw = 415hp approx

are those the real numbers. I’m not seeing anyone else talk about them?

secondly how much is this SC and other than the SC what else do I actually need?

Thirdly, is this still for sale and if so how much?

lastly. What is the power gate people are talking about?

cheers
I'm unaware of anybody on here that actually has the Raptor SC. We all just have their mild tune. My bit of advice is to buy a kit from the US instead. Magnuson gets my vote by a landslide. A stock Magnuson supplies 6 psi. Raptor supplies 7 psi. Therefore both kits will have about the same power level. From 280 to 425 crank horsepower level seems accurate enough but maybe a little high. Keep in mind stock dyno numbers are around 190 hp to the tires.
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@LukeD are you actually asking about the SC or the Raptor Tune which is what this thread is about?

If you want details about the tune then visit the abridged version here with just the tech stuff in it:
@LukeD are you actually asking about the SC or the Raptor Tune which is what this thread is about?

If you want details about the tune then visit the abridged version here with just the tech stuff in it:
Thanks I was confused and i'm assuming this tune is far cheaper than the Raptor SC or the Magnuson one. How much is this tune do you know?
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Depends on the exchange rate. When I purchased mine it was about $680.00. Love the tune, especially here in the mountains!
Thanks I was confused and i'm assuming this tune is far cheaper than the Raptor SC or the Magnuson one. How much is this tune do you know?
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hmm does this has any negative interactions with a gearing tune do you know?
hmm does this has any negative interactions with a gearing tune do you know?
What is a gearing tune?
This is about the hotter performance tune from Raptor and fuel: I have the 98RON tune in my FJ. I kicked the habbit of buying $15.00 / gallon 105 Octane Sunoco, and blending E85, or buying E40. I also stopped using the Octanium unleaded which contains MMT and turns spark plugs orange. I started using Klotz which has Naphthalene, not MMT. The FJ feels like it's running on 105 and one pint costs $11.00 from Summit Racing. Mixing with 91 it adds 10 numbers = 101. That's how I turn my CA gas into race gas. Total cost per gallon with Klotz added = $5.98 / gallon Vs $15.00. If you look at race gas ingrediants I'm making the same basic product, unleaded version, but I'm mixing it at the pump, and it doesn't lean out the AFR like Ethanol does. Klotz will eat the paint so don't spill it while pouring. Again this will probably do nothing unless you have the 98RON tune.
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I'm surprised on a gasoline tune that your FJ can handle an E40 blend. I would think that at WOT near redline you'd get CEL's or other issues.

For background on my 91/93 octane gasoline tuned Supra I accidently ran a 93 oct E30 blend. The power is awesome on a boosted application and on the street it ran fine, but at the track I was running into issues with the computer going into limp mode to save itself from either going too lean or reducing knock. Took me awhile to wrap my head around why an ethanol blend is not good on my non-flex fuel sensored "gasoline tuned" Supra and the gas station I went to did not have E content listed. I know for a fact the Supra fuel pump can handle the flow rate that even E50 demands so the issue was my current tune was not designed to run on ethanol.

How does a warm climate help your situation? Doesn't colder air reduce detonation that can be caused by running lean, which is the most likely scenario to happen in your case?
Ethanol is less volatile than gasoline. In a colder climate it doesn't want to vaporize so it's harder to ignite when cold. Trucks that run it use block heaters so they can start. Lean is not the problem for me. I'm running extra advance and need the less volatile fuel. Because I don't have an E85 kit or injectors I'm only modifying my gasoline slightly. The real down side with Ethanol is that it destabilizes after 2 days in the tank and separates from the gasoline so I have to use it right away. Good and bad. I found a better solution (see new post).
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